Centrifugal Magnetic Separator

FOODIE II

The difficulty to remove dusty, powdered particulates

Precision machining manufacturers work with grinding machines. Grinding process produces a large amount of grinding sludge that is usually composed of fine particulates in the size of microns and is hard to be filtered or extracted.

The most common method to clean the grinding sludge is thereby the replacement of the entire coolant tank. However, for workshops who use central coolant tank, it is exhausting for them to tackle replacement, and for factories who deal with high producing rate, it is neither industrial or economical to replace the coolant frequently.

By separating the grinding sludge with this Centrifugal magnetic separator, the iron powder and dust can be instantly extracted and discharged without the need of your manual cleaning and replacement.

Video
Features
  • Needless of CNC machine downtime
  • Extracts fine, magnetic sludge such as the cast iron powder
  • Applicable to both neat oil and water-soluble coolants
  • Centrifugal Filter
  • 5200 Gauss Magnetic Separation
  • Down to 5 microns filtration
  • Free of installation
  • Effectively reduces replacement and labor
Workflow of model FOODIE II
Front Coarse Filter
Capacity of 5.5L, the bucket intercepts large particulates like metal chips.
Vortex Dynamic Filter
The filtration removes up to 90% of 10μm particles in water-soluble cutting fluid and 80% in oil-base cutting fluid. The cyclone effect eliminates the need to replace filter core; i.e., no consumable material needed. No bubbles are formed as it does not blend in air.
Magnetic Separator
The roller is power-driven to improve draining. Magnetic metals, such as iron, are separated from massive quantity of powders or particles, making the design perfect for highly magnetic separation in large flow rate.
The device generates extreme magnetic field up to 5,000 Gausses, significantly efficient in removing tiny metal particles.
Sludge Cart (Optional)
The sludge separated by the magnetic separator will be discharged directly into the sludge cart. The cart is able to dry the sludge and collect the coolant residual for recycling and reuse.
Procedures
Step1

Chips and sludge are sucked in through the inlet pipe

Step2

Big particulates will be remained in the front filter

Step3

Finer particulates pass into the vortex dynamic filter

Step4

Sludge gets filtered and delivered to the magnetic separator

Step5

Magnetic separator discharges the extracted sludge

Step6

Clean coolant returns to the tank

Installation

This centrifugal magnetic separator is fully assembled and installed before delivering to you. You can simply unpack it, connect the power and activate its operation.

Maintenance

Regularly maintain the magnetic separator by cleaning the sludge residuals being accumulated around the roller.

All our equipment is smartly structured with an openable front door for users to maintain conveniently at any time.

Specification
Model FOODIE II
Machine Size(L*W*H) 750*600*1250mm
Filter Capacity 5.5L
Net Weight 77kg
Max. Pump Capacity 45 - 90 Lit. /Minute
Air Pressure 0.5 Bar - 8.3 Bar (7.25 Psi - 120 Psi)
Voltage Single Phase 110V/220V, 60/50Hz
Before and After
Before
After
BEFORE - Excessive Sludge In THE Coolant Tank
AFTER - Iron sludge extracted easily